2025 Coatings Manufacturers’ Guide Summary: Transition to High-Performance Waterborne Epoxy Systems

Ⅰ. Market Insight: Why Manufacturers Must Pivot Now

According to recent industry data, 15% of solvent-based coating enterprises were phased out in 2024. Conversely, the water-based epoxy market grew by 31% year-on-year. By 2025, the market is projected to reach a 100-billion-level (RMB). For manufacturers, transitioning from solvent-borne to water-borne is no longer an option, but a survival strategy.

Ⅱ. Exclusive Formulations: From Primer to Self-Leveling

As a solutions and raw material provider for paint manufacturers, we offer the following proven reference formulations to ensure high stability and ease of production.

A. Water-based Epoxy Primer (Foundation for Adhesion)

Focus: Maximizing penetration and bonding strength.

MaterialModel Dosage
Component A: Deionized Water 64.8
Curing agent818035
Wetting AgentX4050.2
Component B: Epoxy Resin Emulsion616040
Mixing Ratio (A:B)2.5 : 1

B. Water-based Epoxy Mortar Coating (Durability Layer)

Focus: High filler loading without compromising workability.

Key Insight: This system uses a 1:2.5:10 (A:B:C) ratio, incorporating quartz sand and cement for maximum mechanical strength.

C. Water-based Epoxy Self-leveling Topcoat (High-end Decorative Finish)

Focus: Achieving a smooth, mirror-like finish with low VOC.

Material Key Function Dosage
Titanium Dioxide996 (Opacifier)6
Barium sulfate1250size (Filler)22
Scratch resistant additiveTD510.5
Paint Ratio (A:B)4 : 1Total: 100

Ⅲ. Solving Technical Bottlenecks for Manufacturers

Problem: Short Pot Life?

Solution: By utilizing our specific ratio of Deionized Water (18g in Comp A) and controlled cosolvents (BCS), manufacturers can achieve a stable 2-4 hour drying window.

Problem: Surface Defects (Fish-eyes/Craters)?

Solution: The integration of TEGO Wet 270 and Leveling Agent 410 in our formulation ensures the surface is smoother and more delicate than traditional solvent-based coatings.

Ⅳ. Why This Matters for the 2026 Market

For factories producing coatings for hospitals, schools, and high-end offices, the Eco-advantages are the primary selling points:

  • Low Odor: Near-zero VOC for indoor safety.
  • Water-based Cleanup: Simple tool cleaning with water, reducing solvent costs.
  • Superior Aesthetics: Mirror-like finish preferred by high-end clients.

Ⅴ. One-Stop Formula Development Service

If you are a coating or ink factory and want to produce coating,
we can provide:

  • customized formula based on your requirements
  • raw material supply
  • production process guidance
  • 100% implementation support until your product is stable

Helping your project run smoothly and reduce production risk.

Contact us for the complete recipe proportions.

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